Prismatic & Complex Geometries

CNC Milling

Multi-Axis Precision Prismatic Component Manufacturing

Micron-level precision machining of complex prismatic metal and alloy components using advanced 3-axis and 5-axis simultaneous CNC milling technology.

CNC MILLING // 5-AXIS PRISMATIC POCKET MACHINING
X:184.250 mm
Y:96.120 mm
Z:-14.500 mm
S:18000 RPM
HSK-A63 COLLET & WRENCH Runout: < 0.003 mm Verified

Overview & Process Architecture

Our CNC milling infrastructure delivers exceptional repeatability in manufacturing industrial components requiring complex 3D contours, deep pockets, compound-angle bores, and tight dimensional accuracy. Advanced CAM toolpath simulations minimize surface roughness (Ra) while optimizing cycle times.

Live Machining Video & Manufactured Component Sample

5-AXIS SIMULTANEOUS CNC MILLING

5-Axis Simultaneous Impeller (Turbine Wheel) Milling

Simultaneous 5-axis contouring of complex curved impeller blades on a tilting rotary trunnion table.

REAL PRODUCTION // CNC MILLING Twin-Flanged Precision Bearing Housing

Twin-Flanged Precision Bearing Housing

Precision-bored H7 bearing housings with counterbored side mounting flanges on our CNC milling table.

Manufacturing Stages Followed in This Service

01 3D CAM Modeling & Toolpath Simulation
02 Rigid Workholding & Datum Zero-Point Fixturing
03 Adaptive Roughing & Internal Stress Relief
04 High-Speed Precision Finishing Passes
05 CMM Dimensional Verification & Precision Deburring

Application & Industry Sectors

  • Aerospace & Defense Structural Housings
  • Industrial Automation Chassis & Brackets
  • Hydraulic & Pneumatic Valve Manifolds
  • Mold Cores, Cavities & Die Components
  • Medical Device Enclosures & Assemblies

Key Engineering Advantages

  • Consistent adherence to tight GD&T dimensional tolerances
  • Smooth machining of complex 3D free-form surfaces
  • Seamless scalability from single prototypes to serial batches
  • Rigid workholding eliminating datum shift and vibration

Frequently Asked Questions About This Service

We prefer STEP (.stp, .step), IGES, or Parasolid (.x_t) for 3D CAD models, accompanied by PDF or DXF files for 2D technical drawings and GD&T specifications.
For thin-walled and delicate parts, we employ multi-stage roughing with intermediate stress relaxation and balanced clamping pressures.
Yes, we support all production scales—from single R&D validation prototypes to medium and large serial production runs.